CAST-IN ALUMINUM & BRONZE HEATERS
OMEGA ULTRACAST
Omega Cast-In heaters combine top quality tubular heaters and high thermal conductivity non-ferrous alloys.
The heater elements are tested on a 100% basis before and after casting. Modern foundry techniques ensure a dense, porosity free casting.
After casting the heaters are machined to ensure a close contact on the working surface. Cast In heaters can be supplied with clamping straps or with built in clamping means. Omega can supply heaters with leads in armor, post terminals, terminal housing and a variety of electrical terminations. Standard cooling tube terminations are also available. Casting quality is maintained by periodic radiographic testing. Diagnostic radiography services are available if required.

Cast Heater with
Terminal Housing
Cast Heaters in
Assorted Shapes and Sizes

AIR COOLED


LIQUID COOLED
SPECIFICATIONS:
SIZE:
Any practical size and shape
WATTAGE: Aluminum -
up to 35 watts/sq. in. Bronze - up to 50 watts/sq. in.
VOLTS: 120, 240, 480 Standard Special voltage to order.
MAX. TEMP: Aluminum - 700 deg. F (375 deg.C) Bronze - 1000 deg F. (650 deg.C)
MACHINING TOLERANCE:
.005" Standard.
Normal 4 -6 week delivery No set-up or tooling charges
RADIANT CERAMIC ROLLER HEATERS
SPECIFICATIONS
TEMPERATURE -Up to 1200F
WATT DENSITY-Up to 35 watts/square inch
VOLTAGE - Up to 480 volts - Single and three phase
ROLLER SIZES - 2" diameter and up. 1-1/2 width and up (in 1/2" increments)
TERMINAL - 1/4-20 Post terminals standard
SHEATH - Stainless Steel
MOUNTING COLLARS - 1/4, 3/8, 1/2, 5/8, 3/4Designed Specially for Hot Stamping Efficient
Long Life Ceramic Heaters Maximum Heating, Heating Transfer
Stock or Custom
Omega quality construction in a roller heater design developed especially for the Hot Stamp Industry.
Efficient and long life ceramic heaters provided in standard and custom designs.
Omega roller heaters feature the quality design practices associated with our ceramic heater bands
combined with the innovative design requirements for the heating of rotating rollers.
Omega roller heaters freature a 63% open perforated metal liner, which assures maxium heating surface exposure while providing the proper support to maintain a positive clearance between the ceramic heating surface and the roller. The addition of a "Black Star" coating provides the optimum design for radiant and convective heat transfer.
Omega roller heaters are available in a variety of sizes to meet customer specifications.
Heaters can be make to meet custom design requirements or will be manufactured to include standard design features as shown above.
1. Post Terminal w/housing
2. Stainless Steel Sheath
3. Sidewall Partial or Full Disk
4. Perfirated Liner
5. "Black Star" Ceramic Heating Surface
6. Mountina Collars


OPTIONS

TERMINAL LOCATIONS
DUAL VOLTAGE
MULTIPLE ZONES
FOR ADDITIONAL OPTIONS
CONSULT FACTORY

Call Omega With Your Requirements!